EXECUTIVE SUMMARY

Corrosion remains one of the most critical challenges in oil and gas exploration, significantly impacting safety, asset integrity, operational efficiency, and overall profitability. The industry invests billions annually in corrosion management, as failure to control it can lead to equipment breakdown, environmental hazards, and unplanned downtime. This comprehensive training course provides participants with in-depth knowledge of corrosion mechanisms, assessment methods, and preventive strategies specifically tailored for oil and gas exploration. By combining theory with case studies, practical applications, and international standards, this program ensures professionals gain the expertise needed to identify early signs of corrosion, implement cost-effective solutions, and extend asset lifecycle. The training highlights cathodic protection, coatings, inhibitors, monitoring techniques, and integrity management systems. Participants will learn how to integrate corrosion control into exploration processes to achieve operational reliability and compliance with industry best practices. This program is designed to enhance decision-making, reduce operational risk, and promote sustainable exploration practices.

INTRODUCTION

In oil and gas exploration, corrosion is not only an engineering challenge but also a business and safety issue. Harsh environments, seawater exposure, extreme pressures, and corrosive substances such as hydrogen sulfide and carbon dioxide accelerate material degradation. Without proper prevention strategies, exploration companies risk high repair costs, production losses, and regulatory non-compliance. This course introduces participants to modern corrosion science, industry-proven mitigation techniques, and practical field applications. Through interactive lectures and structured learning modules, attendees will understand the nature of corrosion in upstream activities and how it affects drilling rigs, pipelines, platforms, and storage facilities. The training emphasizes prevention methods including protective coatings, cathodic protection systems, corrosion monitoring, inspection technologies, and chemical treatments. By the end of this course, participants will be equipped with the necessary skills to manage corrosion challenges proactively, ensuring operational safety, cost control, and environmental protection.

COURSE OBJECTIVES

By the end of this course, participants will be able to:

• Understand the fundamentals of corrosion science in oil and gas exploration.
• Identify major corrosion types affecting exploration and drilling equipment.
• Apply modern corrosion prevention and monitoring technologies.
• Evaluate the effectiveness of coatings, inhibitors, and cathodic protection.
• Implement corrosion risk assessment and integrity management programs.
• Align corrosion prevention strategies with international industry standards.
• Enhance decision-making for material selection and asset management.
• Reduce operational downtime and maintenance costs through proactive control.
• Develop effective corrosion inspection and monitoring schedules.
• Integrate corrosion prevention practices into long-term exploration projects.

TARGET AUDIENCE

This course is designed for:

• Corrosion engineers and materials engineers
• Oil and gas exploration managers and supervisors
• Drilling and production engineers
• Asset integrity and maintenance professionals
• Health, safety, and environment (HSE) specialists
• Inspection and quality assurance personnel
• Project managers and decision-makers in upstream operations
• Anyone involved in oil and gas infrastructure design, operation, and maintenance

COURSE OUTLINE

Day 1: Fundamentals of Corrosion in Oil & Gas Exploration

• Introduction to corrosion science and mechanisms
• Types of corrosion relevant to upstream operations
• Corrosive agents: CO₂, H₂S, seawater, and drilling fluids
• Material selection for oil and gas exploration environments

Day 2: Corrosion Monitoring and Inspection Techniques

• Principles of corrosion monitoring and measurement
• Non-destructive testing (NDT) methods
• Remote monitoring technologies for exploration facilities
• Inspection standards and best practices

Day 3: Corrosion Prevention Techniques

• Protective coatings and linings for exploration equipment
• Cathodic protection systems: design and application
• Use of corrosion inhibitors and chemical treatments
• Advances in smart corrosion prevention technologies

Day 4: Corrosion Risk Management in Exploration

• Risk assessment and failure analysis methods
• Integration of corrosion management into asset integrity programs
• Case studies of corrosion failures in exploration projects
• Cost-benefit analysis of prevention strategies

Day 5: Practical Applications and Case Studies

• Field applications of corrosion prevention methods
• Lessons learned from exploration operations
• Workshop: designing a corrosion prevention strategy
• Final review and knowledge assessment

COURSE DURATION

This course is available in different durations: 1 week (intensive training), 2 weeks (moderate pace with additional practice sessions), 3 weeks (comprehensive learning experience). The course can be attended in-person or online, depending on the trainee's choice.

INSTRUCTOR INFORMATION

This course is delivered by expert trainers from different parts of the world, bringing global experience and best practices.

F&Q

• Who should attend this course?
• Professionals involved in oil and gas exploration, corrosion management, asset integrity, and maintenance.
• What are the key benefits of this training?
• Improved asset integrity, reduced maintenance costs, enhanced safety, and compliance with global standards.
• Do participants receive a certificate?
• Yes, all participants will receive a certificate upon successful completion of the course.
• What language is the course delivered in?
• The course is available in English and Arabic.
• Can I attend online?
• Yes, you can attend in-person in one of the cities, online, or in-house at your company.

CONCLUSION

Corrosion is one of the most pressing challenges in oil and gas exploration, but with the right knowledge and tools, its impact can be minimized. This course provides a complete framework for professionals to understand, prevent, and control corrosion across exploration activities. By combining scientific principles with real-world applications, it empowers participants to protect assets, enhance safety, and optimize operational performance.