Executive Summary

This five-day intensive training program equips professionals with advanced skills in troubleshooting and maintaining Programmable Logic Controllers (PLC) and Supervisory Control and Data Acquisition (SCADA) systems. The course blends theory with hands-on exercises, enabling participants to diagnose faults, ensure data integrity, implement backup and disaster recovery strategies, and maintain operational efficiency without unnecessary reprogramming. By the end of the program, participants will be able to safeguard automation systems, minimize downtime, and enhance system reliability in compliance with international standards.

Introduction

Automated systems are the backbone of modern industries, and PLC and SCADA technologies play a critical role in controlling and monitoring these operations. This course addresses the growing need for professionals to master troubleshooting and maintenance techniques that ensure system stability, security, and performance. With practical scenarios and real-world exercises, participants will learn how to detect and resolve faults, manage backups, and maintain operational continuity under constraints where programming changes are limited.

Course Objectives

• Master troubleshooting techniques specific to PLC and SCADA systems.
• Execute proficient backup operations and data recovery from automated systems.
• Understand the restrictions on system modifications and identify when expert intervention is needed.
• Maintain system efficiency and security without altering existing configurations.
• Apply effective troubleshooting techniques for PLC and SCADA systems.
• Perform data backup and recovery operations in automation environments.
• Identify system restrictions and determine when expert intervention is necessary.
• Maintain system performance and security without altering configurations.
• Implement preventive and predictive maintenance strategies to extend system lifecycle.

Target Audience

This course is designed for:

• Automation engineers
• Industrial maintenance technicians
• SCADA and PLC operators
• Control and instrumentation engineers
• Electrical and electronics engineers
• Professionals working in manufacturing, utilities, oil & gas, energy, and process industries

Course Outline

Day 1: Overview of PLC and SCADA Systems

• Introduction to the roles and operational frameworks of PLC and SCADA in automation.
• Basic troubleshooting techniques: Identifying common faults and understanding system alerts.
• Guidelines for effective system monitoring and error logging.
• Explanation of system integration between PLC and SCADA for optimized operations.
• Overview of critical parameters in system performance and stability.

Day 2: Troubleshooting PLC Systems

• In-depth analysis of PLC system errors and fault diagnosis.
• Hands-on exercises on tracing and rectifying faults in PLC setups.
• Strategies for maintaining PLC system integrity and performance.
• Techniques for real-time data handling and processing in PLC systems.
• Discussing the impact of environmental factors on PLC operations.

Day 3: SCADA System Maintenance and Troubleshooting

• Key components and troubleshooting of SCADA systems.
• Techniques for data acquisition issues and system monitoring faults.
• SCADA system security practices and backup protocols.
• Managing communication protocols and network configurations in SCADA systems.
• Implementing redundancy and failover strategies in SCADA operations.

Day 4: Advanced Maintenance Techniques

• Advanced scenarios in fault tracing and correction in integrated systems.
• Discussion on preventive maintenance schedules and routines.
• Role of documentation and detailed maintenance logs in system management.
• Evaluation of system lifecycle and upgrading paths for sustainability.
• Techniques for predictive maintenance using historical data analytics.

Day 5: System Security and Backup Strategies

• Ensuring the security of automation systems without altering existing programming.
• Comprehensive approaches to data backup and disaster recovery plans.
• Concluding discussions on the critical role of maintaining system updates and upgrades within existing constraints.
• Strategies for encryption and secure data transmission in automation systems.
• Final review of compliance with international standards and safety protocols

COURSE DURATION

This course is available in different durations: 1 week (intensive training), 2 weeks (moderate pace with additional practice sessions), 3 weeks (comprehensive learning experience). The course can be attended in-person or online, depending on the trainee's choice.

INSTRUCTOR INFORMATION

Our instructors are industry-certified experts with over 15 years of practical experience in automation, PLC, and SCADA system integration. They have worked on large-scale projects across the oil & gas, manufacturing, energy, and utilities sectors, bringing real-world troubleshooting and maintenance scenarios to the classroom.

Frequently Asked Questions (FAQs)

Q1: Do I need prior programming experience to join this course?

No, the course is focused on troubleshooting and maintenance. Basic knowledge of automation is helpful but not mandatory.

Q2: Will I receive a certificate after completing this training?

Yes. Participants receive a certificate of completion from iOpener Training Group, recognized globally by industry professionals.

Q3: Is the course offered online or in person?

Both options are available. You can join virtual live sessions or attend in-person training in major cities worldwide.

Q4: How practical is the training?

The program is highly practical, with hands-on exercises, case studies, and real-world troubleshooting sessions included.

Q5: Can this course prepare me for industry certifications?

Yes, while the course is not an official certification exam, it provides the knowledge and skills needed to succeed in certification pathways related to PLC and SCADA systems.

Conclusion

Mastering troubleshooting and maintenance of PLC and SCADA systems is essential for professionals seeking to minimize downtime, boost efficiency, and secure automation processes. This course provides the expertise required to keep systems reliable, resilient, and compliant with global standards. Join us to strengthen your technical skills and enhance your career in automation and industrial control.